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Before stresses develop, the molten metal must fill the die cavity. FLOW-3D CAST leverages the method to trace the exact boundaries of the liquid metal, capturing turbulence, air inclusions, and oxide formation that could act as initial stress concentrators. This is combined with the Fractional Area/Volume Obstacle Representation (FAVOR™) method, which allows the software to model complex, curved mold geometries without relying on heavily distorted meshes. The Niyama Criterion for Porosity-Induced Micro-Cracks

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